Building a small cabin: Notes from the planning stage.
Another big and relatively
tedious document, this page concerns itself with the thoughts
and ideas I formulated before sinking
the first nail.
Many of the concepts were indeed carried out, and seems to
work, but just as many were mere brainstorming.
1. 16x16, 256 sq ft
+ loft.
This amounts to 384 sq. ft, divided on two levels. The
loft will have full head room under the ridge only so
those 128 sq. ft are less ‘honest’, but
will still provide a fair bit of storage along the low
walls.
2. Permit??
The Methow has a history of ‘hippie shacks’
and other non permitted living structures. Currently
there’s a proliferation of full time yurt dwellers,
technically legal only for a 30 day occupancy per year.
Given the small size and shed/shop appearance of our
project it seems possible that we can get away without
a permit, even though times are definitely changing,
even here. ‘The secret is out about the Methow’.
The thing to say and almost believe in (and it could
go that way) is this is a ‘builder shed’
for storage and overnighting when constructing our real
home. Some comfort could definitely be gained from acquiring
a shed permit.
3. Pier foundation,
with precast patio supports, only dug in to max 6”-
8”.
Here’s a technique where I will have to rely heavily
on the beta from countryplans.com. I have plenty of
faith in the virtues of such a shallow no concrete option,
but must do it right. Starting out with dry, frost free
ground is, in my opinion imperative. Then it is just
a question of removing the top layers of organic matter,
putting down a couple of handfuls of pea gravel, some
patio pavers of the appropriate size with the precast
pier on top. Adding short posts of 4x4 on the posts
will raise the building enough to do the additions with
shed roof from the existing roof line. Again according
to countryplans.com
4. R 30 fiberglass batts
in floor. Reflectix directly below plywood.
R 30 means 2 x 10’s. The Reflectix adds greatly
to the R-value, but first we must attach the fiber glass
batts by stapling on the side of the joists.
5. Paint and caulk floor
as soon as done.
When the plywood subfloor (which at least in the beginning
will be the actual floor) is down, it is important to
seal and paint as soon as possible in case of rain or
snow. This can be done really easily the same day with
the supplies already there. Durable deck/porch paint
is needed.
6. 2x4 walls with 1” thermax boards taped and
sealed on interior surface.
2x4 walls are skimpy but the east and west ones will
have additions covering the entire exterior, so lots
of work and expense here is probably unjustifiable.
The north and south wall will remain unchanged as the
cabin evolves so here we can make efforts. North and
south will be double 2x4 with fiber glass batts. After
all, since a true passive solar design will be to costly
and complicated, super insulation is the way to go.
7. Painted T1-11 like
exterior.
T1-11 is not the most charming product, but it is strong
and utilitarian. What color to choose is up in the air.
The other option is leave it unpainted until the additions
are up and then side the entire cabin with metal roofing
material as we see on more than a few houses here in
the Methow. But that poses a whole other set of problems.
8. 8 foot walls with
corrugated metal siding and drip edges on bottom 2 1/2
feet.
The metal will be screwed to cement boards and go a
couple of inches into the ground to provide a durable
‘skirt’ around the building and effectively
seal off the crawlspace. Contrasting color to siding
(galvanized skirt, green siding?).
9. Crawl space vents.
10. Metal roof.
This seems to be the only option in these parts. A light
color is best for heat reflection, but will it look
all right? With the gable facing the approach the roof
color is less visible and an odd one is okay.
11. Ridge vent incorporated
in roof design.
Description in little house plans.
12. Blown in insulation
in walls and rafters by local contractor.
BIBs in walls and rafters is key, see #9 for more. 2x6
rafters is probably enough to give a high r value, depending
on what the plans specify.
13. Probably not working
as a genuine passive solar concept. Lacking thermal
mass due to foundation type.
Yes, and that’s why abundant insulation is critical,
together with effective thermal covers on openings.
Our foundation type probably can’t support the
heavy load of adequate mass, or at least I’m unwilling
to test it out, but we will get a cabin that’s
easy to heat (small, tight space).
Summertime cooling is the remaining challenge.
14. Hand pump on well.
Since we have decided to go off-the-grid for practical
and ideological reasons, this is one of the two options
to get water out the ground (solar is the other). Simple
Pump from Survival Unlimited? seems to be a good one.
Lehmans are $1000.00 or more complete. Hopefully the
well is less than 150’ to static water level.
15. Water storage facilities
for 1000 gallons.
Above system delivers only when you’re hard at
work pumping, so for emergencies (fire) and irrigation
some large capacity storage is needed. 1000 gls is a
guess. This must be hooked up to generator power. Another
option is to run an AC pump down the well parallel to
the hand pump.
16. PV modules for simple
needs, propane generator for shop use.
Our household electrical needs have historically been
very low, even including the fridge, so a PV system
will be relatively affordable. For shop use and emergencies
a small to medium sized propane generator will be installed.
The things in the house that needs electricity are limited:
lights, fridge, computer, computer accessories, blender,
radio.
17. Gray water system.
Going without a permit will allow us to forego the ridiculous
septic systems required by our reactionary, narrow minded
officials. Gray water recycling works and after some
research we will be able to do this too. There will
only be one drain in the house: Kitchen sink. Future
laundry facilities will be located in another structure.
18. Homemade composting
toilet in small independent building, plus outhouse
for initial use.
Instead of an expensive, inadequate plastic composter,
it will be better to built our own in a small regular
outhouse. The best system seems to be two fair sized
concrete tanks, one in use for two years while the other
completes the breakdown cycle. Lined with straw and
frequently covered with wet sawdust it should compost
thermophilically.
19. Small secondary
bath inside house.
For space concerns and to keep the overall plumbing
simple this is very secondary. There’s space for
a 3’ wide room for the occasional bucket bath.
More like a storage room, with lots of high shelves.
No plumbing or drains in here, but heavy water proofing
on floor and lower walls.
Ventilation too. A sawdust toilet can also be installed
there for complete indoor facilities to be used under
inclement weather conditions.
20. Loft only over back
half of house. The rest seasonally covered with canvas.
This was a ‘feel good’ decision. High ceilings
are attractive and probably an advantage on hot summer
days. Anyway after again incorporating the loft idea
and then limiting it to half the space things kinda
fell in place. The half loft layout is so classic ‘cabin’
that it had to be present in our rendition. To overcome
the major shortfall of heat rising and the resulting
cold floors we will have a seasonal canvas ‘ceiling’
snapped in place and supported by a small beam or ropes.
This is supposed to trap most of the heat downstairs
but, unlike a solid floor/ceiling it will still leak
a small amount of needed warm air to rise to the loft.
In summer it will easily come down and allow a cooler
downstairs. As long as we sleep in the loft (until wings
are build) some sort of summer drape/curtain is needed
to keep the loft isolated from the living area for bjorn
etc to go to bed early and have peace.
21. Insulated window/door
coverings against cold and heat.
One option is some polarguard style batts sandwiched
between reflectix and other fabric on inside. It is
rolled up and fastened above opening when not in use.
Velcro insures a tight seal. One can also devise some
sort of swing away rigid insulation shutter. Or as in
habegger thermax and shock cord.
22. SunDanzer fridge
from Survival Unlimited or propane fridge.
The SunDanzer option is intriguing. It is supplied with
a solar direct system that only works when sun is shining
minimum 5 hrs (summer, perfect!), and has thermal mass
and insulation to insure 7 days reefing w/o power. In
winter the plan is to supplement with a passive system,
see #39. It’s a chest like thing, something to
get used to. $1100.00. Propane is good to but not free
in use like above.
23. Some method of safeguarding
Bjorn from ladder falls.
A crash pad like thing on the floor. Probably not in
the way there right in front of the couch. Equally important
is cushioning the edge of the elevated couch structure.
24. Wood stove with outside combustion air intake.
A modern hi tech stove is an amazing source of heat,
and well worth the expenditure. Drawing air from the
outside helps improve the efficiency, and this vent
must penetrate thru the south wall.
25. Cement boards, stained
and sealed as wood stove heat shield.
Truly an experiment. If it looks like shit it’s
easy to redo, since cement boards are step one to tiling.
The challenge will be to trim these boards tastefully
with non combustibles.
26. Colored concrete patio pavers as hearth.
Why not?
27. Passive solar collector
panels under south windows
Idea gleamed from that little amazing book from the
Big Bear library. Forgot the title and author but remember
most of the construction details. Plexiglas covered
shallow boxes containing sheets of corrugated metal
roofing painted matte black with stove paint. High and
low vents between the collector and the house automatically
creates the needed airflow. Doesn’t compromise
the insulated envelope unlike large expanses of glass.
28. Chico bed.
A safe place out of the way. The ‘couch’
will be a framed platform high enough to allow for storage
and doggie sleeping quarters below. See also # 47.
29. Double door on south
side.
How to do this is still unclear. Don’t want a
mud room that sticks out and obscures the precious sun.
30. Hand pump from Lehmans
on kitchen sink.
These are essential to facilitate a non pressurized
system. Precise details will require more research or
possible trial and error.
31. Group all the plumbing
(-kitchen sink) together in separate bath house.
Almost necessary due to small size of cabin. Structure
will include bathing, washing and pooping, and be as
small as possible. Just like wing additions, design
will not be finalized until later, much later.
32. Propane piped in
walls to kitchen stove and opt. fridge.
This will be done by an expert. It is our hope that
we can supply all our propane needs from 2 or 3 20 lb.
tanks that we fill ourselves. Another step to get off-the-grid.
By the way if the only remaining appliance in the house
needing propane (after my rather significant weeding
out of the unnecessary) is the stove then it will be
a simple thru the wall installation easily done as a
retrofit after the cabin is built. Oh, the stove is
not on an exterior wall after add-ons are done...and
don’t forget the generator.
33. Night potty in loft.
Due to the necessary steepness of the ladder/stairs
a peeing arrangement is needed in the sleeping loft.
This is best accomplished by a sawdust toilet.
34. Fire escape in loft.
Thru a large window in the north gable end. Must remember
to install windows large enough. A roll up ladder might
be needed.
35. Carpet in loft.
No further comments.
36. Painted plywood
floors downstairs initially.
Could be done attractive enough to endure the critical
eye of the builder. Certainly simple, low cost and durable.
Alternatives for installation during future idle times
are 2x6 t&g, Pergo like products or even tiles if
the foundation proves frost proof.
37. 12’ x 16’
Trex porch on south side.
Must admit that den småborgerlige in me always
wanted a porch, of wood (like) material and elevated,
even fenced. A few seemingly random placed chairs of
obvious quality are mandatory on such a platform of
stated superiority. Possibly move this one away from
the house (and connect via ‘bridge’) to
allow crawl space access. Also maybe build in fire ring/seating.
See # 43.
38. Passive cooling
refrigerator ‘cupboard’ for cold weather
use.
This is inspired by that crazy Earth Ship guy from Taos
and brought into concept by Sonja, unknowingly. There
has to be room for such a thing. With these cold long
winters just the thought of turning your ‘frigetor’
off in October and leaving it off till March is so appealing.
It would surely work. On the north side, rodent proofed
by fine metal mesh and lined with thermal mass bricks.
An insulated door on the outside to be closed during
the day could be added to extend the season. Even in
summer it would provide cool storage. For security reasons
when leaving one should install a lock on the kitchen
side door.
39. T & G on downstairs
walls. Drywall under for fire protection.
In my opinion this looks best when nailed on vertically,
but that’s not possible. Diagonal can be worked
into the design in places. Drywall is hard to tape and
finish satisfactorily and the pros are expensive. For
the same amount as their labor I can get t&g and
install myself. If there’s energy and time available
when needed it would be comforting to have plain unfinished
drywall under the t&g for fire protection.
40. Straw board on loft walls
and downstairs ceiling.
Seen them at Environmental Home Center in Seattle.
It is rather attractive, and the price is not bad. For
the loft walls it is ideal (I hope), especially painted
creamy white with vertical battens 2 feet OC. A low
cost, easy install option for the downstairs ceilings
too. These will have exposed joists so most of seams
will be hidden. Maybe all if we do a central longitudinal
beam.
41. Shelves in kitchen,
no cabinets.
Cabinets are hard to build and out of proportion with
this humble cabin and the small amount of goods we need
stored. Shelves can easily be made very attractive with
wainscoting and paint, plus a few carefully selected
items on display. Likewise under the counters. No cabinets,
just more shelves and fabric ‘curtains’.
A handful of small boxes on tightly spaced shelves work
as drawers. If there are no legs or other cumbersome
support structure for the counters cleaning the floor
is a breeze.
42. Expansion in the
form of 8/10x16/20 wings prepared to the east and west.
This is another whole chapter. It affects stage one,
the 16x16 cabin, very little. Since this is so small
these additions must go up. I think. It is very unlikely
that we will be happy with the 16 footer forever. We
will see.
43. Fire circle with
benches.
Essential for social events, even if no fire is made.
One location could be at southern terminus of deck.
44. Ladder as access
to loft.
This project will not be finalized until the cabin is
built. It doesn’t have much room where it will
need to go, but must be as safe and convenient as possible.
A simple ladder on casters so it can slide out to a
more reasonable angle when used is an idea. A retaining
strap tied to the bottom rung and the wall keeps it
secure. The ladder extends up into the loft a couple
of steps to make initial down climbing easier. The hole
in the floor have a hinged door for heating control,
and be notched for the ladder.
45. Single basin kitchen
sink.
No need for any more. No room is more accurately stated.
46. Elevated platform,
about 3’ x 7’ with storage below, as couch
etc.
I think this is a great idea. Sonja not so much. It
is cheaper than buying a couch, provides tons of much
needed storage, elevates you further of the cold floor,
utilizes the space to the fullest, serves as a spare
bed for one person, is easy to build. With plenty of
loose pillows and a couple of therm-a-rests (which need
to go somewhere anyway) it will be plenty comfy. A cozy,
warm corner, the inner most sanctuary. Maybe do a lower
platform in front as a step and slightly elevated space
to sit and get shoulder massage.
47. Build-in bookshelves/storage
on many interior walls.
These will look good and save on expensive t&g.
In a small cabin plenty of storage is a must. Exact
construction details are still in the works. Shelves
and major support pieces will be MDF, backing maybe
drywall, pine trim.
48. 3’ perimeter
around building free of vegetation, covered with pea
gravel.
This is functional and easy to do. Further expansion
on this project could be horizontally buried foam boards
to protect the shallow foundation, weed blankets under
the gravel, neat borders of railroad ties pegged in
place.
49. Thermal mass: water
tubes near solar collector vents.
Yes, if the cabin is holding up and the funds are there
some water barrels under the windows on the south side
would add to the efficiency of the solar collectors.
Thermal mass of any configuration is needed in this
design, but space and weight concerns limit the amount.
50. Water tank in crawl
space directly below kitchen sink handpump, or in cabinet
up in cabin.
It do not have to be too big, but shape is important
to maximize space usage. It will have a fill pipe going
thru the metal skirt, for dumping in water from a truck
or from the well some way or another. Should be frost
proof down there but obviously difficult to service.
Sounds like a good idea, with minimal plumbing and excavating.
It can also be integrated in the cabinet under the sink
and insulated. Can’t be used as themal mass since
it is frequently exchanged. This latter option is likely
to be the one.
51. Laundry?
The big topic. Not inside the cabin that’s for
sure. No room. It will take place in the bath building,
but how? Further research needed.
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political or religious leanings.
All this is about is simplefying and downsizing because it makes
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